Grizzly 660 rear drive shaft removal Front Drive Shaft Boot. 5 mm belt, Purple Secondary Spring, 21 gram weights, weight covers reduced to 29 mm diameter and a 2 mm Cut Cam Plate. Heres the problem, the boot on the drive shaft from the transmission to the front diff was torn off by a stick. 5' Remove right wheel; Remove lower a-arm bolts and pull a-arm away from front diff. I now have about 800km’s/500miles on this rear differential with no problems at all a I couldnt remove the drive shaft without pulling the front diff out and up to disengage the splines. 1086 hrs (4 hrs on rebuild) Keep jamming in between the joint and bracket (Keep tightening as required 03 camo grizz, custom front bumper, aux led lights, full perfex metal skid plates and a arm guards, epi clutch kit, 26 ITP xtr's on ITP steel wheels, bow and gun rack, 3000lb warn winch, chain saw holder, mad dog accessory rack pack, 2 army storage bags on each fender, moose hand guards,custom floorboards, monster axles, custom 2 inch muffler tip with baffles It was leaking from the seal where the drive shaft goes into the front diff. 5. Video 10/10 tearing down a 2002 Yamaha Grizzly 660 4x4. I ended up removing the rear differential to complete some further inspection. This is a video of me taking it apart to try to figure out w Remove wheel, remove 2 bolts holding the hub on, then either pull axle out of diff if your replacing the whole axle or cut the inner boot and dissesemble the CV joint if its just a half shaft. COOP45 Primary, 1. Attachments. 660 Grizz! those are a really common wear part. I know I need to remove the wheels and loosen the A-Arm and remove the differential bolts so it can be slid back. Anyway, looking at it, how do you get the drive shaft off of the rear on the differential as it looks solid and doesn't have like the disconnect on other newer models I see on YouTube? I have a service manual, but doesn't seem to be very helpful. Pry out the old oil seal and tap in the new one. Remove bolts from the upper and lower A arms where they attach to the hub. Jump to Latest 07 770 Green Grizzly: EHS/Barker Port/Polish w/1mm o/s valves,Trinity 734 BBK, Barker +4mm Stroker Crank, Stage 2 Raptor Hot Cam, Barker true dual exhaust, PC5 w/Auto Tune, EHS Airbox Setup, 2mm o/s Throttle Body by KDS, 25. Luckily it can be fixed by simply elongating the front diff mounting holes Rear Drive Shaft Assembly. Come join the discussion about performance, modifications, classifieds, troubleshooting, On mine the left rear lower a-arm mounts and lower shock mount for same arm had to be unbolted to get access to the rear diff bolts, unbolt rear diff and pull back to drop the rear drive shaft. I read as much information as I could find online but I still can't figure this one outI unbolted the differential and slid it back but there still isn't enough clearance to drop the drive shaft (pictured). IDKif it were me, I take the time to pull the rear axles out of the drive and see what I could see through the holes. Part needed: 93102-30170-00 (Yamaha OEM) Start by jacking up the rear end, and removing the wheels. It sounds like it is at the wheels on both sides. The only reverse thread nut that I know of on a Grizzly is the wet clutch assembly retaining nut. 2 posts · Joined 2014 Add to quote; Only show this user My (03+) Grizzly 660 had the famous worn out splines on the engine side coupler splines and engine side drive shaft splines, on the front CV drive shaft. kevinvcr Discussion starter. Basically you need to remove the two long bolts that hold the rear diff in place, so that you can slide the diff back. (Take the caps off the end of the knuckle where the bolts go through so you dont lose them). Save Share Grizzly 660 My front differential seal is leaking where the drive shaft goes in. Yamaha Grizzly 660 axle boot replacement. Working on Arctic Cat certifications. The grizzly 660 rear drive shaft on this site are offered by the leading and Grizzly 660. rear diff pinion bearing removal. 5 spacers F&B, EPI belt, EPI severe duty clutch, pro-design flange & K&N filter/prefilter, full underbody skid plates, Dynatek CDI, Black HMF utility series, Full snorkle kit, HD tie rods. Once the driveshaft is on the bench, remove the band clamps and slide the boot off the cv joint. anyone tell me what they used to remove the nut the holds the pinion shaft ball bearing into into the housing. problem is the drive ring is asymmetrical does the fat part face the wheel or the diff. All ATVs are similar and if you repair one you can repair another. 2 out of 5 stars. I 2004 660 Grizzly. other wise pull the front diff and all the motor mount bols and let front diff dropp, Alibaba. You have to unbolt the front diff and move it forward about 1 1/2" and the driveshaft will come out. - 13: To help make sure there is nothing blocking any of the passages in your rad i removed the upper rad hose from the rad and forced water into the rad from that location using a garden Rear Drive Shaft Seal. I am fairly mechanically experienced but have never looked at 660 before. 4. Jump to Latest 6K views 4 replies 3 participants last post by eazirider Mar 4, 2011. What is the best way to fix it. E. all Remove. com $300+. '03 660 Green Grizz! - 26" Mud Bugs on SS112 K&N filter '04 660 Rear Diff Removal. BUT you say you do not have enough time to do the repair, yet removing the driveshaft is the same amount of work. Elongate the mounting holes I have a quick question for removing the rear shaft seal on a 660 Grizzly. 5, 30" XXL, front & rear highlifter springs powdercoated black, 2" Hl Lift, gorillas F&B, 1. Slotting pipe. eazirider Discussion starter. I guess you get one packet with each boot. 62. 5mm shim, purple secondary, slightly lighter primary weights 2007 Grizzly 350 All factory Sold: 2006 Grizzly 660 '02 grizzly 660 dyno jet kit k&n air filter fully snorkled custom rad relocated (check out my thread on this one!!) hmf utility (slip on) 29. Image1. Replacing axle on 2012 yamaha grizzly 2004-660 Grizzly rear end tool. R. The shafts going to the wheels feel tight. I didn’t think about this & had slid the stock size boot onto the axle. remove the front diff, and then the shaft will pull right out. YACC MEMBER # 7:happy: 2014 Grizzly 550 EPS, Richochet Full Set Skids, Fender Flares, Yamaha front Brush Guard, Moose Rear Bumper, Front and Rear cargo Box, Icom 2980 Ham Radio & 12 volt lithium battery in front box 2005 Grizzly 660 Left rear wheel is different About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Just went through my rear diff replaced all bearings,seals with all balls kit. 2007 Grizzly 700 EPS 27in Dirt Tamers on SS212's VDI Copperhead ECU, tuned HMF Swamp Series exhaust 1. If you remove the rear drive shaft I've got an 02 Grizzly 660 and the front driveshaft is getting worn. 0 & Type C7 Rims Cycle Country boot guards Rigid 10" LED Lightbar American trails rear cargo bag Fuse block & 2nd aux 12v plug Custom 6"PVC Stereo with blue LED Speakers. ) when servicing? But I don't understand how can I disassembly outer joint (on 02 660 Grizzly) for changing cv boot? Thanks for answers. And it was a tight fit. Has anyone done this yet? I have a leak in the seal (not dust seal) where the drive shaft goes into the front diff. I checked the play in the CV joints and they seem good. most likely the splines are shot on the shaft too. 8945 posts · Joined 2006 Add to quote; Only show this user 07 Grizzly 700 04 CRF 450R 06 Rhino 660. 257 posts · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright 05 Grizzly 660 SE: Special Edition Black Metallic 27" ITP MudLites Warn 2. If your old shaft has failed, t Rear "U" Joint removal. Use the swivel joint and 6" extension to remove the top bolt. 98 $ 2006 Grizzly 660 SE 4x4 2007 Rhino 660 Camo 4x4 1991 Big Bear 350 4x4 I had to remove the entire rear axle to drop the drive shaft to get to the rear yoke. Share More sharing options Followers 0. Recommended Posts. 00) New right rear axle I have an '06 Grizzly 660 with an oil leak on the rear of the engine where the drive shaft is connected. Brian B. I had to take the drive shaft out to get to Next remove the brake caliper using a ½" drive 12mm socket. ever replace front driveshaft u-joints??? Jump to Latest 16K views 4 replies 3 participants last post by maxthis May 6, 2009. com offers robust, powerful, and efficient grizzly 660 rear drive shaft for all types and variants at the most amazing offers. Would a drive shaft from a 2007 Grizzly 700 fit on this particular 4 wheeler? gorilla only makes for the rear. Jump to Latest 17K views 4 replies 3 participants last post by Scottwv Oct 2, 2017. Jump to Latest do i have to do anything special to get the shaft and axels out?? its a 2002 grizzly 660. 2008 Yamaha Grizzly 700 EPS, EFI Warn Winch Symantec hand/thumb warmer Bighorn 2. 02 Grizzly 660 - 2002 Grizzly 660 - 9447 miles (350 miles on rebuild) - approx. ===== Yamaha Kodiak 450 2007 IRS HOW DO YOU REMOVE THE FRONT DRIVE SHAFT ON A YAMAHA GRIZZLY 350 ATV. Replace the torn boot, then tap the joint back on the shaft, should pop right back on. Remove. ebay. mounted on rear BigHorn OG 25x8x12 & 25x10x12 DWT Stealth Wheels Coop45 Mod3 w/ purple spring Front Differential Axle Replaces OEMs for Yamaha 5KM-46173-10-00 ; Compatible with Yamaha Grizzly 660 - YFM660F: 2003-2004, YFM660FLE Limited Edition: 2004, YFM660FAH, YFM660FH Hardwoods Hunter Edition: 2003-2004, 2006, YFM660FAHW, YFM660FHW Wetlands Hunter Edition: 2003-2005 About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright A forum community dedicated to Yamaha Grizzly owners and enthusiasts. Then you can remove the u-joint from whatever yoke you need removed, then remove the retaining nut and pull the yoke. How difficult would this task be? 2005 Grizzly 660 Warn RT25 26" A/T grips RAM mount/60csx Mad dog bag Ricochet Skid plates Big Gun EVO/Wrapped exhaust New tail light 2004 Honda 400 lower a-arm (need clearance for diff bolts), 3 diff bolts, slide the diff forward, remove front driveshaft, About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Rear Differential Removal. RED 2002 Grizzly 660, 28" Gorilla Silverbacks, Wiseco 11:1 Piston, 4th Photo shows the axle shaft, with the bearings pushed into place & the outer snap ring ready to be installed. Any advice is greatly appreciated in advance!:rocker: 2005 Grizzly 660 AKA " can am killa" 6" Gorilla Lift W/ Gorilla Axles 31" outlaw skinnys Highlifter Triple flow Radiator Relocated 2500 We are showing you how to remove a rear axle for a CV boot replacement. Has anyone here accomplished this and if so, could you please send me some instructions on how to do it. Through years of research and development Demon Hey guys i had an issue with my rear driveshaft on a 2002 660 i bought the splines were gone in the rear boss and shaft so i replaced them both with oem parts and then found out the bolts holding the rear diff were incorrect and the forward bolt came out sometime when i was trail riding and cause the circlip on the rear coupling to break and the coupler slid off the I was wondering if anyone out there has replaced the rear drive yoke on a grizzly 450 2010 model Have started taking out the rear drive shaft but just looking I see bolt on both the transmission and the differential so thought I would ask thanks . 06 Grizzly 660 26" ITP 589's in ITP 312's White Brothers E-Series. joint body is larger. If you stripped the splines on the driveshaft you will have to get a new one. 2002 660 Grizzly HMF Pipe Dyno Jet - Outlaw Clutch - Bayou Snorkel Kit / Clutch $ Intake- 28" Outlaws-Gorilla Yamaha Grizzly ATV Forums. #1 · Feb 10, 2010. This video shows a Yamaha, but most man 2019 YAMAHA GRIZZLY 700 SE Heat demon heated grips RICOCHET Skid plates, A-arm guards, floor board guards. I'm assuming it's probably an oil seal. com/itm/332997722043Oil Change Kit: https://amzn. 99 $41. 82 Add . It's a regular nut to remove the coupler. I'm having a bit of a time with the right front and right rear axles and have read through the cv threads but am still a bit sideways. There is a spring at the back end (engine/tranny) of the driveshaft. I think its bullshit having to replace the whole drive shaft when its a poor factory design anyway. Took me less than 10 minutes to remove the rear cv joint from the shaft. Hi folks I'm working my basket case 2002 660 grizz. You can remove the drive shaft and drive on no problem. If you dont ride in lots of mud and water, you probably wont have to ever worry about this happening. 98 $ 64. 58 posts · Joined 2008 Add to quote This video will go into some of the procedures on how to replace an entire set of bearings ans seals in the front differential of your Grizzly 660On a side n I was riding my 02 grizzly 660 yesterday and the rear end quit driving. His was doing the exact same thing yours is doing. Unplug all wiring connected to block and comes right out. The ring and pinion gears have be About Press Copyright Contact us Press Copyright Contact us 2004 660 grizzly-686 kit with a ton of goodies and stuff. com FREE DELIVERY possible on eligible purchases 02 Grizzly 660 in TAN Mods: custom air case mod for big-o' clamp-on K&N filter. Jump to Latest I have a 07 450 Griz 4x4 that makes a popping sound in the rear when turning. $64. After each cut I squeezed the pipe closed in the vise and tried it on the coupling. MMI Graduate, Yamaha Gold Technician, 7 years as lead A tech. $63. Factory Yamaha Rear bumper Kolpin hand guards KFI Stealth SE35 Street legal 2014 YAMAHA GRIZZLY 450 Heat demon heated grips KFI Stealth SE35 2014 YAMAHA GRIZZLY 700 Heat demon heated grips Kolpin hand guards WARN A2000 Street legal :seesaw: WOO HOOOOOOO 2 days later and I got the Kodiak back together and get this it works! I just road it around the yard a bit, both in two wheel drive and in four wheel drive and low and behold nothing blew up. Cheapest I could find is cycleparts. Found out the rear fill plug is made of that cheap pot metal stuff and it broke in two. It would not move in 2wd and there was a grinding sound from the rear diff. If it makes a difference. Insert Quotes Post Reply That shows you how to remove the rear oil seal for 2016 through 2018 Yamaha grizzly 700 Bad front drive shaft on Grizzly. Jump to Latest 04 grizzly 660 4x4 Cvt snorkeled 1. Maintenance. 2003 Grizzly 660-Fully Loaded "View my Garage" -"YACC #11" 2015 Can-Am 800R XMR It's got some mods! 2011 Ski-Doo MXZ X 800R E-TEC. Save Drive Shaft 2002 Yamaha Grizzly 660 (YFM660FP) - Drive Shaft All Diagrams Body & Fenders Control & Brake Electrical Engine & Exhaust Frame & Footrest Fuel & Air Suspension Transmission Wheels, Tires, Final Drive In this video was give a detailed breakdown on how to replace a u joint and how to remove the yokes from the machine. Does the drive shaft come apart like the axle shaft? Got to be a cheaper way to fix it. I have pulled it out and removed both boots thinking there would be an internal ring that allows one end to be dissasembled the same as all four axles can be. Lift whole motor up and to the rear to drop the front drive shaft. It does it whether in 2 or 4 wd. Tags 660 brake change grizzly pads rear. Instead of wanting to remove the CV joint, I went ahead & installed the stock boot onto the new larger CV joint. Replace the oil seal and put everything back together. These incredibly reliable and rigid grizzly 660 rear drive shaft are performance-enhancing and can offer you long-lasting sustainability by taking care of your off-road vehicles. 4 Removing front drive shaft 02 660. The front shaft removal wasn't so difficult, but still not easy. I have removed the rear differential and pulled the shaft out of COUPLING 5KM-17832-00-00 but I can't budge the nut on the middle shaft to remove and replace the seal. Inside diameter must be 1 15/16". K. This is a video on how to remove and replace front and back wheel bearings on a 2006 Yamaha Grizzly 660 ATV. Fast Green Convertible "06" 660 on 26" BH OG's with Stock Wheels. Save Share Reply Quote Like. you might be able to feel it as wobble Get your Yamaha Grizzly 660 ready for off-road adventure with a heavy-duty axle. After it start to get worn it orbits around in the coupling causing more and faster wear. Reactions: desertdweller. but you will also need the unbolt the rear brake caliper and the lower arm bolts, so About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Biggest pain in the ass is that you have to remove the lower A arm on the (IIRC) left side, as the long bolts holding in the diff have to be removed through the slot that holds the View and Download Yamaha GRIZZLY 660 owner's manual online. Description. A bad u joint will create heat. it looks like it also has loctite so planning on heating the housing in the oven @ 300 to brake down the bondNumber 17 in the parts diagram so Pulled the rear drive out and opened it up. be/GmytdMKQ4HM Here you will get the chance to see the components involved in diagnosing a "grinding" or "clicking Im working on my bosses 03 grizzly 660. 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer tires) 27" s/w Titan 589 on stock Quick diagnosis of the sound https://youtu. Dark Mode; Light Mode; Menu Log in I use Douglas fir quarter round which is available in most lumber yards or hardware stores cut it down slightly I have a quick question for removing the rear shaft seal on a 660 Grizzly. 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer tires) 27" s/w Titan 589 on stock wheels (winter tires) 2. then there is a nut inside of the coupler. Remove the front diff coupler and trans coupler, I had to use a propane torch and heat the retaining nuts due to loctite holding them on the one quad. 00 $ 174. Wemac. Caltric Complete Rear Differential Compatible with Yamaha Grizzly 660 Yfm660F 4Wd 2002-2005 2007 2008. ??? thanks rodger . 00. 5mm shim with orange spring 12" itp ss212's wrapped in 28x10 silverbacks YACC member #41 The drive shaft is free floating, meaning with the diff moved back it should fall out, you can pull it out from the couplers. The 660 with the cv drive shaft has a problem with being too short. There's a bit more room between the diff and the frame but it won't go back further 4th Photo shows the axle shaft, with the bearings pushed into place & the outer snap ring ready to be installed. 98. 2004 grizzly 660, Green, Up-seat, 26" dirt devil tires, 2500lbs Warn winch, Windsheild, Front and Rear Bumpers, Fender Flares. hammer07. replaced both front axles, and took the front driveshaft out to replace a seal. 69 Add . Turner can "fix" a 660 front drive shaft, but they also dont sell one. There a rule of thumb to go by. See less See more 2 -DOUG. A-Premium Pair (2) Rear CV Axle Shaft Assembly Compatible with Yamaha Grizzly 660 YFM660F 4x4 2002, YFM660FH 4x4 Hunter Edition 2002, Driver and Passenger Side, Replace# 5KM-2530V-00-00. Over there is where I have read about drive shaft issues at one time or another. 660 griz drive shaft. 99. Jump to Latest You'll need to pull the rear diff to separate the driveshaft. once you have the axle out the cup at the I have a 07 660 grizzly and noticed popping noises coming from the front. Small Business. 2696 posts · Joined 2008 Add to quote; The driveshaft can be taken apart and the boots replaced. Save Share My rear drive shaft and the gear it slides into in the rear differential had just stripped out on my 2002 grizzly 660. I got it to the truck by using 4wd. Now clean up as much grease as possible. 11 posts · Joined 2012 Add to I have 2006 660 with the CV style drive shaft, connecting the engine to the differential, that is stripped out on the engine side and good on the diff side. 3. bamagriz Discussion starter. This is an older thread, you may not receive a response, and could be reviving an old thread. Tags I have done pretty much eveything to the bike except for mess with the drive shaft removal. Save Share ie diff torques up at the front loading the drive shaft and the input shaft bearingsetc. When I put it in gear, 2WD, the rear drive shaft spins but gives no power to the final drive. Im a total noob so any help would be appreciated. Grizzly Talk. I haven't attempted this with the tire on, and really don't recommend it. Also for: Yfm66fgw. Once you see it I know you will As the tittle states, I will be be showing you how to replace the rear driveshaft oil seal (same procedure for carrier bearing replacement as well)METADATA: Rear drive shaft. Then you will need to remove the driveshaft coupler. 5mm shim Eh, big project here. Jump to Latest I'm trying to replace the rear rotor on this thing. Catalog; REAR AXLE GEAR CASE ASSY 5KM-46101-12-00 Ships in 2 to 3 days $1,681. CV front drive shaft *fix* 03+ 660 Death wobble *Update, this is considered the "Death wobble"* My (03+) Grizzly 660 had the famous worn out splines on the engine side coupler splines and engine side drive shaft splines, on the front CV drive shaft. I greased the housing at the wheel and the rear drive shaft but it is still making the noise. So with only the rear mount I dont want to apply too much force. 2003 Grizzly 660-Fully Loaded "View my Garage" -"YACC #11" 2015 Can Yamaha Grizzly ATV Forums. Replace 2005 660 Grizzly torn drive shaft boot next to front diff. The Problem: Remove the rear skid plate, The diff slides out through the back. 2 HOUSING, DRIVE SHAFT 5KM-46151-02-00 Ships in 2 to 3 days $226. rwilde11 Rear diffs are listed under drive shaft section for most vendors. OLDSILVER. Thanks For Any Help . My questions: I'm assuming that I can get the back axle in WITHOUT removing the Cup from the diff, It has a C clip Am I correct? 2002 660 Grizzly HMF Pipe Dyno Jet - Outlaw Clutch - Bayou Snorkel Kit / Clutch $ Intake-Power Now - High Lifter Coil Springs- is hard to see . Not that hard to do either way. All other year 660's use a cv joint style front driveshaft. Remove 3 bolts from diff (mine came out easy - Lucky??) YAMAHA GRIZZLY 660 FRONT DRIVESHAFT DRIVE SHAFT AXLE FITS 2003-2008 | eBay Any questions, drop me a message and I will try to help anyone out. gif. I ended up getting an exact size replacement from Advanced Auto parts for $2. See less See more Freaker Nova Scotia Canada this is my first posting on this site looking 4 some advice on the removal of the rear axle on my 02 grizz ive got all suspension related parts off just dont want 2 force anything and create a problem in my rear end housing any help would b greatly appreciated I'm assuming you have a 660 Grizzly As for removal - Here is a basic checklist: Drain the diff of as much 2003 grizzly 660le. This will fit all Grizzly 660's from 2003-2008. ? By chatting and providing personal info, you understand How do you install the front drive shaft compression spring on a 2003 grizzly 660 4x4. 1. Thanks for the suggs. but it doesn't have move far. if not i will buy a drive shaft . 5 mm shim (Ridgway 04 grizzly 660 hardwoods camo, warn 2. Nothing will leak. 1 out of 5 stars. This process will be the same for the 03-11 Gri You will need to remove the front driveshaft and u-joint yoke in order to replace it. 11. com FREE DELIVERY possible on eligible purchases Removing the rear driveshaft. How bad to take apart? depends on how hard a time you have pulling the axle out of the diff. D. I should note it's an 04 660. REALLY MY BAD!!!After closer inspection following discussion with you I found the real problem. Its actually not a very hard job to do. 05 black special edition griz, 27" mudlites,1. Its lasted 9100 miles though. Coy. i rotated the cv assembly to remove the balls, inner drive ring, and carrier ring. com FREE DELIVERY possible on eligible purchases. I could see the rear drive shaft turning while moving in 4wd. GRIZZLY 660 offroad vehicle pdf manual download. But to get all the bolts out the lower a arms had to be removed!! Warn XT 2500, Tamarack rear box, Rotopax gas/gas, storage/first aid. Being the front left does this axle have special needs (re: diff lock etc. 1129 posts · Today we are going hands on with a front Driveshaft made by Niche Industries. 2003-2008 Yamaha YFM660F Grizzly 4x4 Rear Left, Rear Right. Thanks! ----- 2007 Grizzly 700 Hunter YFM7FGPHW 2021 Grizzly 700 Changing the rear engine seal. That way if the frame flexes at all you won't ruin the diff or motor. I took pictures to show you. I have not seen one pop outtake the motor mounts loose, all but the long front one, take bolts out of rear diff, take rear shocks off ( it will be easier trust me) take off skid pan, you can work the diff to the rear and then lift up rear of motor and pop out the drive shaft, it is not easy but can be done. to/3m1B8GMAmazing Deal: https://amzn. Niche Yamaha 450/660/700 rear differential install/How to the easy way. Rear Differential Drive Shaft Coupling Gear Fits For Yamaha Rhino 660 4X4 The drive shaft should have a little back and forth play. L8er Freaker . I have a 2008 polaris 500 ho but I like the kodiak much better!!The kodiak is a 2005;the only thing I have to say bad about the kodiak is the My Yamaha grizzly 660 started binding up and making weird noises in the front end a while back. dooitorbust Discussion starter. 180 posts · Joined 2007 Add to quote; Only show this user Just performed this on right rear drive shaft. Could both rear drive axles be stripped in the housing? In 4WD I get power to the front tires. 5K views 4 replies 4 participants last post by LIFTIT Feb 25, 2010. 12 posts 2003 Grizzly 660 came with new 26" BKT Wing tires ($2300 craigslist) 1" wheel spacers ($78 ebay) Yamaha Overfenders ($92 ebay) 3500 lb Viper Max Winch + Amsteal rope ($185 +$44) Custom Aluminum Tip ($5) New rear pinion housing +Seal ($54. My sons rebuild so far seems to be sorting itself out. to/3lNKDtmService Kit: https://a I have a 2005 Grizzly 660 and the front drive shaft that comes from the engine to the front diff and controls the 4wd fell out and I lost it. Reactions: moudyc700. BUB BigBore Muffler, K&N w/ outerwears, DynoJet, 22. They use 2 u-joints on the shaft. Greg League City, Texas 2006 Grizzly 660 SE 4x4 at them ones for your 03 450 Kodiak I`m going to say yes How to Change Rear Brake Pads - Grizzly 660. To remove front plastics means to un-plug almost does anyone know how to remove rear drive shaft on 06 grizzly 660?? i just got the new gorilla heavy duty shaft and am wanting to install before motor work is done!! This is Rear Driveshaft Removal. 0 mm Primary Shim BISON Trail Front and Rear Bumper RICOCHET Skid Plate This video will walk you through the process of replacing the rear axle bearing on a 2006 Yamaha Grizzly 660. Keep track of the parts here, there is a spring holding pressure on the shaft, the long rubber seals, and a small rubber cap thing that pushes into the rear of the drive shaft. As noted in the video, here are some places/pric Buy Rear Differential Drive Shaft Coupling Gear Fits For Yamaha Rhino 660 4X4 YXR660 04-07 Grizzly 660 YFM660 02-08 Grizzly 550 YFM550 09-12: Differential Assembly Kits - Amazon. Just an FYI, the 2002 is also a one off year for the front driveshaft. then remove the circlip and slide the shaft out of the joint. 0 out of 5 stars. The driveshaft or rear coupler is approximately 1/4" too short. Save Share This rear differential from Niche Industries is designed to fit the Yamaha Grizzly 660 manufactured between 2003 and 2008. This is the seal in the back of the engine that connects to the rear drive shaft. Please consider creating a new thread. SCITOO Rear CV Axle Fit For 2003-2008 for Yamaha Grizzly 660 Rear Right Drive Shaft CV Axle 5KM-2530T-13-00. First I did remove the front drive shaft and it was so bad (sanddudes) Buy NICHE Front Driveshaft Axle Differential Coupler Coupling Set for 2003-2008 Yamaha Grizzly 660 5KM-46173-10-00: Drive Shafts - Amazon. 03 Grizzly, 26" MudLites & 1” HL spacers Video 10/10 tearing down a 2002 Yamaha Grizzly 660 4x4. Yamaha Help with Grizzly 660 Front drive shaft. 00) New right rear axle shaft ($49 cvman) Alba Steering stabilizer/damper (Cost $98) I replaced the U joints in the drive shaft of my RZR for $13 each with a set from an auto parts store. FREE delivery Wed, Nov 6 . Our axles are designed to withstand harsh terrain. I have tried both left and right hand thread rotation to remove and it wont budge. Sort by Oldest first Oldest first Newest first Most reactions. Here are some pics, 2003 Grizzly 660 came with new 26" BKT Wing tires ($2300 craigslist) 1" wheel spacers ($78 ebay) Yamaha Overfenders ($92 ebay) 3500 lb Viper Max Winch + Amsteal rope ($185 +$44) Custom Aluminum Tip ($5) New rear pinion housing +Seal ($54. Save 2003 Grizzly 660-Fully Loaded "View my Garage" -"YACC #11" 2015 Can-Am 800R XMR BUT, the shaft came out leaving the cv in place. Thanks in advance! Ya there are 3 seals on the diff, one each for the 2 axles and one for the drive shaft. 99 $223. Put new clamps on, and reinstall Rear drive shaft yoke nut torque HELP. 2nd Photo shows the CV grease Or do I need to pull the rear diff with the drive shaft, Then remove it from the diff. The pipe did not return to its original size after squeezing. Save Share A forum community dedicated to Yamaha Grizzly ATV owners and enthusiasts. the drive shaft should pull out of diff and then transfercase, splined joints at both ends,(dont loose spring at transfercase end of shaft). OR Yamaha ATV Complete REAR CV Shaft Axle Grizzly 450 | eBay . K&N, Dynojet Jet Kit, Tamarack rear box, Highlifter Springs, 1" Rear 2014 Grizzly 550 EPS, Richochet Full Set Skids, Fender Flares, Yamaha front Brush Guard, Moose Rear Bumper, Front and Rear cargo Box, Icom 2980 Ham Radio & 12 volt lithium battery in front box 2015 Grizzly 700 Eps, Warn Winch, Richochet full plate skids, OEM Hand Guards, Rigid Duallies, Fender Flares, ITP rims, 26” Bighorns, 1. Jump to Latest So, I own a 2009 Grizzly 450 4x4 and I need to replace one of the U Joints on the the rear drive shaft, the one closest to the engine to be exact. Fitted aftermarket rear diff mods, 3" system 2017 gearbox, remap So the right axle and the front drive shaft remail still yet I can rotate the left axle. 2002 660 Grizzly 27" Swamp Witches, Flipped rear hubs, Cut white wire to CDI box diff lock speed limiter, Tamarack front box, Ramsey 2500 winch, Seat back Right Rear final drive assembly has slipped out under some recent towing of a trailer he did. many thanks Mike . - 12: Run the engine for a minute or two to help the water mix with any coolant left in the system. You pretty much have to take the rear drive shaft out, then remove the pinion/bearing housing and there is a seal in there. Look towards the back of the driveshaft and you will see the brake 2007-08 YAMAHA GRIZZLY 450 4X4 REAR OUTER ATV CV JOINT | eBay. Ill try to get something going in the next week or so. By Metzzen1, December 30, 2009 in Utility ATV. Check the rear drive shaft while riding it for a while. 5" Pit Bull Growlers, Owner of Mike`s Powerhouse Mods #2 and #3 Hey guys I bought a 2006 grizzly 660 that is missing the front drive shaft that goes i between the front differential and engine and now i am having some trouble finding out what does the engine side of the front drive shaft looks like so i can order the parts i need. (Mounted on Driveshaft) 2005 Grizzly 660 -Flat Head Screwdriver You will need to jack the ATV up and remove the rear left wheel/tire. But I am unsure about the axle removal. So I replaced both of them today and went for a test drive and it’s still making the same loud noise it made when it originally stripped out when you put it under a load. 3 BEARING ASSY 5KM-46102-00-00 In Stock $60. 03 660 grizzly rear drive shaft seal replacement. This will close the gap on the rear coupler and prevent it from wearing out again in the future. It's a much easier job to just remove the front diff altogether. Engine Rebuild: https://amzn. FREE delivery Jim, Fast Green Convertible "06" 660 on 26" BH OG's with Stock Wheels. Bush Bar Kit, Rear Bush Bar, Engine Skid Plate, Front A-Arm Skid Plate, Rear A-Arm Skid Plate, Front Bash Plate, Rear Bash Plate. Flywheel Puller: https://www. Middle drive gear diagram: I was wondering if anyone has ever replaced the boots on the front driveshaft of a 2003 and newer 660 grizzly. Does there seem to be any play in the drive shaft or axle bearings on the final drive if you try to jerk them back and forth. Dial-A-Jet. Then try to hold the cv joint straight, and hit the shaft side of the joint with a small sledgehammer. to/3lNKDtmService Kit: https://a Yes, you have to unbolt the rear diff and slide the diff back and the drive shaft will pull out. 2005 660 I upgrade the rear axles on a Yamaha Rhino with HD (heavy-duty) axles! I show you how to tackle this job step by step. $174. 6. You will need to remove the rear diff mounting bolts and pull the diff back in the frame to remove the rear driveshaft. ? Thanks for your help. It was a few hour job for me. Lift whole motor up and to the rear Replacing both axles on a 660 Grizzly. 5 skinnies ss108's black epi white secondary epi 16gr rollers 500 stall springs 1. I Just remove the driveshaft. Right Rear axle: https://www. brave1. 5mm Shim Mod 26x9x12 ITP 589 M/S on ITP C-Series Type 4 Wheels Mine: '02 660 now in custom how to replace rear brakes on a grizzly 660 2003 Grizzly 660 came with new 26" BKT Wing tires (Cost $2300 craigslist) 1" wheel spacers (Cost $78 ) Yamaha Overfenders (Cost $92) 3500 lb Viper Max Winch + Amsteal rope (Cost $185 +$44) Custom Aluminum Tip -Slide the knuckle off the axle shaft. 04 grizzly 660 4x4 Cvt snorkeled 1. You don’t need to remove it I have just discovered, thanks to this forum, that my front drive shaft is destroyed, along with both couplings. New driveshaft is very expensive just for boot replacement. 5 Pilot, Warn 2. I think i will weld the broken mounts back first then try again. 5 KB Views: 409. lchspanthers09 Discussion starter. 99 $1,527. Any pics/help would be great Mike . I left the rear motor mounts attached to frame but un-bolted from block. any help would be greatly apprecialtedi am planning on starting tonight. 31 posts · Joined 2015 Add to quote; Only show this user #1 · Sep 30, 2017. Anyone have a step by step for removing the rear shaft? Appreciate the help fellas. 5ci winch they will be alot stronger and Im shooting for the $100 to $150 range. you WILL lose engine oil when you remove the coupler, so now would be a good time for an oil change. Be careful though, I lost a layer of skin on my buddies rear drive shaft when he started to lose his. Going back together with everything and figure out I need to set backlash. 5 mm shim, -1. This allows dirt into the rear coupler splines and they prematurely wear out. LIFTIT Discussion starter. Metzzen1. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Open to all Grizzly models including 700, 660, 600, 350, and 125. 08 Blue 700FI 27" XTR's on 12's, PCIII, K&N, Full Ricochet Skids, Warn RT 2500. I jacked up the back and in neutral 2wd I can move the rear wheels together by hand. Yamaha GRIZZLY 660 - YFM660FS Drive Shaft Diagram. You need to unbolt the front diff and slide it forward to remove drive shaft. As far as the removal of the rear end. 5ci, 1. replace the shaft and rear We Replaced The Rear Drive Shaft AND Rear CV Axels In A Yamaha GRIZZLY 660 #atv #repair #replacement #yamaha #yamahagrizzly #grizzley enouph room to remove the drive shaft from both couplers. Grab the shaft and you can wobble it around and it if very "growley/chattery" while driving. B. 07 Grizzly 700 04 CRF 450R 06 Rhino 660. Then remove the cap, and drain the water/coolant out again by removing the drain bolt. 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer tires) 27" s/w Titan 589 on stock wheels (winter tires) 0:06 grizzly 660 front diff axle seal replacement and disassembly I just did mine to replace a boot. L. Jump to Latest '13 Stealth Grizzly Powermadd Sentinel Handgaurds w/ LED inserts Tamarak Front Hard Box, mounted on rear BigHorn OG 25x8x12 & 25x10x12 DWT Stealth Wheels Coop45 Mod3 w/ purple spring Yamaha HD Front Bumper ViperMax 3500 Winch Symtec dual grip heat RI 10" Specter Driving Elka This video covers replacing the rear pinion seal. royaldistr 2002 Yamaha GRIZZLY 660 (YFM660FP) Crankcase | Cheap Cycle Parts HMF Swamp Exh, Coop45 sheave, greaseless wts, purple spring, Yami US HD frt bumper, Bison Hunter rear bumper, ViperMax 3500 w/syn line, ATVrocks skids & Rock Sliders, Rox risers & Solex tapered quad bars, Roto Pax, PIAA Intense White H4's, Plano 1510 rear box. Posted December 30, 2009. The joint should pop right off. duckmans83. • Dual heat treated high strength Chromoly steel shaft, with upgraded inner cage material to 4340 Chromoly Steel. We Replaced The Rear Drive Shaft AND Rear CV Axels In A Yamaha GRIZZLY 660 #atv #repair #replacement #yamaha #yamahagrizzly #grizzley To remove the rear driveshaft you have to unbolt the rear diff and move it back, then the shaft will come right out. Jump to Latest 3. this from happening again. 00 Add . 5mm shim with orange spring 12" itp ss212's wrapped in 28x10 silverbacks YACC member #41. If you dont ride in lots of mud and water, you probably wont have 2003 Grizzly 660-Fully Loaded "View my Garage" -"YACC #11" 2015 Can-Am 800R XMR It's got some mods! 2011 Ski-Doo MXZ X 800R E-TEC. i found mine with the belly pan off. 2nd Photo shows the CV grease that came in the kit. I have leaking seal on the rear drive shaft where it comes out of the transmission. 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer 08 grizzly 660. let me know if the 03 04 05 have one . 79 posts · Joined 2011 Add to quote; Only show this user #1 · Mar 4, 2011. An interim alternative would be to remove shaft from wheel hub which would allow quad to be driven in 3 wheel drive mode ( if you understand that ). Front motr mounts stayed attached to block. (MINE) 2006 Grizzly 660 With ITP SS212 rims, Dunlop Quadmaxx Tires, Wiseco Piston/ Wiseco Gasket Set, Rigid Industries Duallys, Superwinch Terra 35, ODI Lock-On Grips, Twin Air Filter, SPAL Fan! REAR BUSHING How to replace the axle seals and giant o-ring on the front differential on the 2002-2008 Yamaha Grizzly 660. It seems the rear differential mounting bolt on the front was snapped off!!!I really feel better now as it looked like a big chore to fix. Changed the fluid in both diffs and it was pretty nasty. Easiest way: Jack up rear of machine and remove wheel. Yamaha sells the part as a whole unit, but I was wondering if the CV can be taken apart like the axles and a new boot installed. . 0 mm Primary Shim hi, my 06 grizzly 350 has stripped the front driveshaft, are the 660 grizzly the same? or does . -2006 Grizzly 660 Special Edition-Lots of battle scars and good memories to go with it! Save Share Reply Quote Like. What is the best way to get to the seal or get the diff out to change? ('cause it's the fastest, most powerful color)'07 660 with a whole pile of stuff added! BLUE ('cause it's STILL the fastest, most powerful color)'09 550 w/EPS The lower front A-arm bolt 2007 Front Differential and removal of Drive Shaft. Cake. Tags differential rear removal. Image2. the thing is, that spring Buy QYMOTO Rear Differential Drive Shaft Coupler for Hisun Vector Sector 500 550 700 750,Coleman UT550 750 MSU500 700, Axis 500 700 750, Yamaha Rhino 660 450 700,Grizzly 700: Drive Shaft Assemblies - Amazon. Put the shaft in a bench vice and remove the boot clamp. fbfnkwezkksaecletcfzylrjcunaqkmwwjklxczvmfvrib